Reduce manufacturing costs, improve product quality stability, strengthen production process monitoring, and improve production delivery efficiency
Data Acquisition and Product Traceability
Collect key materials, test results, test data, maintenance status, random inspection status, heavy industry status and other information through various methods for the whole process of product traceability. The collection methods include: terminal collection, such asDCT,DCN;PCCollection; The data files are manually imported, and the collected data include: work order attribution information, work order departure information,IQCInformation, material preparation information, material feeding information, material cutting information, good products/Defective product information, test data information;Maintenance information, heavy industry information, serial number conversion information, packaging information, aging information, warehousing information, shipment information, etc.
Fool-proof and error-proof process
Through the construction of the production model, control the non-authorized operation, feeding error, site misoperation, abnormal information alarm and so on in the production process. Including: Authorization information verification, shift personnel verification, barcode rule verification, operation process verification, material information verification, integrity verification, availability verification, existence verification, conflict verification, production status verification, compatibility verification, etc.
Output analysis
According to the seven dimensions of machine type, product, work order, section, production line, process and equipment, according to different time types, such as time period, shift type, day, week and month, analyze the passage of input and output and the comparison of different objects, so as to find out the problem points and the direction of improvement. If the same product is found in the2Line production, and the output of one production line exceeds that of the other production line, then analyzing the reasons for the achievement of high-efficiency production lines becomes the focus, finding out the excellent places, and then promoting them.
Yield analysis
According to the seven dimensions of machine type, product, work order, section, production line, process, and equipment, according to different time types, such as time period, shift type, day, week, and month, analyze the non-performing rate, pass-through rate and MIn order to trace out the problem points and the direction of improvement. If a difference is found, then the difference point becomes the focus of the analysis, find out what is excellent, and then promote it.
Pass rate of one-time inspection
Whether the effective output of the production line is high depends mainly on the pass rate of one-time inspection. Effective output refers to the good products that can be sold to customers, and these products are the products that manufacturing companies can use for profit. A low pass rate for one-time inspection means that the rework of the production line will increase, and more energy will be spent on the repair of existing products rather than the output of new products. This will result in high cost input, but only lower output. Therefore, the pass rate of one-time inspection often becomes the focus of quality control.
Maintenance defect analysis
Quickly find out the defects that need to be improved according to Plato's principle, and find out the effective improvement measures according to the cross analysis of defects and unfavorable reasons, defects and solutions, defects and unfavorable positions, defects and responsible departments;Effectively manage quality-related problems in the sales and service process of finished products after leaving the factory, realize the root cause of quality problems in the after-sales service process, and implement quality management throughout the entire life cycle of products.
Accelerate product launch and delivery
MightyBOMAndCADSupport capability, graphical process designer, robust work instruction book writing, revision control and approval, accelerate the introduction of new products in a perfect and timely manner.
Maintaining profitability
Process implementation, lean material management, and complete connectivity are just a few of the capabilities that ensure you deliver the highest quality at the lowest possible cost.
Make your customers happy
With fast product launches, the perfectECOPerfect product quality, and timely response to customer analysis and tracking requests to meet customer satisfaction.
The electronic and electrical industry introduces electronic assembly when solving problems such as high manufacturing costs, unstable product quality, difficult monitoring of production processes, low production delivery efficiency, and difficult process traceability.MESSystem is a comprehensive and effective solution. Through the optimization of material management, quality management, production process monitoring and order management, the electronic and electrical industry can meet the challenges of market changes and informatization while improving efficiency, reducing costs and improving quality stability.
Reduced production cycle30%
Process traceability
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