Traceability and digital twins
What is production traceability
Fine management of the whole process from raw materials to products, people, machines, materials, methods (4M) Comprehensive traceability, making the product transparent from the source to the terminal, traceable, supervisable, and traceable.
The Importance of Product Quality Traceability to Enterprises
In the manufacturing industry, it is common for enterprises to find out the responsible person and the root cause of product quality problems, which has brought troubles to the thorough improvement of the problem. Enterprises are helpless to repeat the same problem over and over again. The main reason is that the production traceability management of enterprises is weak. The product quality traceability system is not to supervise enterprises but to help enterprises establish brand image and enhance social and economic effects. Whole-process tracking management not only strengthens enterprise quality management, reduces error correction costs, but also facilitates enterprises to collect commodity intelligence to understand consumption trends and improve rapid response capabilities. In the field of process manufacturing, especially in the fields of food safety, drug production, and some chemical products manufacturing, the establishment of product quality traceability system has become one of the important management methods for enterprises to survive. In discrete manufacturing enterprises, such as automobiles and electronic products, when quality problems occur, a traceability system can be established to quickly find out the key points of relevant batches and quality problems, and recall relevant batches of products. On the one hand, it can quickly deal with consumer problems and reduce recall losses.
Five Difficulties in Production Traceability Management
Chastise
When a product has a quality problem and is complained about, due to the lack of complete production process records, it is impossible to locate the responsible person.
Difficult to analyze
The product yield rate is low, and it is impossible to judge the quality problems in the production process, and there is no effective means to improve the yield rate.
Difficult to prevent errors
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Standardized management
Starting from the production plan, take the product as the main line, adopt barcode technology, establish product electronic labels, and implement standardized management on the production site.
Automatic acquisition
In the production process, bar code automatic identification is adopted to eliminate human errors as much as possible and improve efficiency.
Controllable production schedule
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For products with quality problems, it can be traced back to the products with the same batch number, the person responsible for the quality problems, etc., and corresponding treatment can be made.
Transparent and clear data
Real-time record of production process, clear materials and semi-finished products/The flow and status of the product.
The problem is easy to solve
From the perspectives of people, materials, equipment, processes, etc., conduct data analysis to learn the key reasons that affect product quality, so as to improve the product production process, improve product quality and customer satisfaction.